OINTMENT MANUFACTURING LAB MODEL

• Pre determined water phase vessel.
• Pre determined oil, wax, petroleum jelly phase vessel.
• Vacuum Homogenizer Mixer vessel.
• Vacuum Pump
• Storage vessel
• Interconnecting pipeline.
• Transfer Pumps (Bump Pump, Lobe Pump & Metering pumps)
• Integrated automatic control panel.
• Working Platform

Design Features : • Design compliance with cGMP

• Integrated Cleaning in Place-CIP.
• Sterilizing In Place-SIP as an Option.

• Batch Size

• Available model 50 Liter to 5000 Liter working Capacity.

• Materials

• Product Contact AISI 316L.
• Food Grade silicon rubber for seal.

• Water Phase Vessel

• Jacket for heating & cooling.
• Heating Jacket Pressure (4 bar).
• Heating by steam or hot water circulation.
• Propeller stirring with top mounting.
• Temperature controller & safety pressure Valve.
• Bottom discharge with valve.

• Wax Phase Vessel

• Jacket for heating & cooling.
• Heating Jacket Pressure (4 bar).
• Heating by steam or hot water circulation.
• Propeller stirring with top mounting.
• Temperature controller & safety pressure Valve.
• Bottom discharge with valve.

• Manufacturing Vacuumize Homogenizer Vessel.

• Jacket for heating & cooling.
• Vacuumize process.
• Vessel Inside Pressure (-1 /+2 Bar)
• Heating Jacket Pressure (-1 /+6 bar)
• Heating by steam or hot water circulation.
• Agitator mixer with self pressure Teflon scrapper.
• Scrapper cleanly working on both side.
• High speed Homogenizer with toothed Rotor – stator type.
• RPM sleeplessly with variable speed drive for agitator & Homogenizer.
• High shear & pressurization of the homogenizer.
• Thus homogenization of high viscosities up to 400.000 mPas.
• Homogenizer mounted on lower position in the centre of vessel.
• Top lid with motorized top lid for lifting & lowering.
• Safety Interlock process with limit switch.
• Connection for Vacuum, Charging, Eye glass window, Light glass, CIP,SIP, Pressure gauge & safety valve.
• Temperature controller & safety pressure Valve.
• Bottom discharge with valve.

• Vacuum System

• Water Ring Vacuum Pump.
• Vacuum gauge & Vacuum relief valve.

• Storage Vessel

• Skid type storage vessel.
• Bottom cone is Jacket for heating.

• Inter Connecting Pipe

• Inter connecting Pipe line of all vessel for transfer Water, Wax & products.
• Recirculation in manufacturing vessels.
• Vacuum connecting pipe.

• Working Platform

• Rigid structure with anti slipping embossed plat.
• Made from AISI 304.

• Controls & Visualization

• Electric Controls with digital display.
• Optional PLC Controls with HMI Touch screen.
• RPM and Process time entries.
• Temperature controls- Heat/cool.
• Vacuum start- Stop.
• Integrated Data Recording for batch.

• Safety Features

• Emergency stop button
• Safety vacuum relief valve & Indicator Gauge.
• Safety Pressure Valve.
• Limit switch at top lid